2D AOI

SPEED Film

The system is the perfect solution for the 2D inspection of moist or dry soldering pastes and structures thanks to its innovative light technology. It is placed after the printing process and provides valuable information for the printer (Closed-Loop), which significantly contributes to optimizing the process.

Of course, an individually adapted system structure shall be created to perfectly correspond with he respective requirements.

Features

  • High speed – up to 300 cm²/s
  • Maximum accuracy – up to 3 µm
  • Repeatability: grey values ± 1 μm @ 4 sigma, for each channel
  • Innovative patented light technology
  • Intelligent algorithms preventing pseudo error occurrences
  • NEW: All-Multilayer-Scan: multi-layer printing in one single inspection operation (all layers are inspected)
  • NEW: Layout correction via Correction Fiducials
  • NEW: High Speed Option: Extended multi-camera system
 e.g. 3 µm resolution with 2 cameras >> 25 cm²/s

Machine models

  • Inline
  • Offline
  • Integration in existing system (e.g. handling system, printer, etc.)
  • Also available as table-top system with fully automatic handling for small products (macCube: mini automation cell)
  • LEAN production cell

Lighting

  • Diffusion light – evenly lit image
  • Top light – highlights structural changes
  • Bottom light – provides contrast
  • Laser beam – inline measurement of the layer thickness

Inspection performance

Resolution
Looking for a better resolution?
 Just ask!
Speed
Too slow? We are glad to help!
3 µm10 cm²/s

NEW: 
25 cm²/s 
(2nd Cam)
7 µm30 cm²/s
10 µm80 cm²/s
12 µm120 cm²/s
16 µm180 cm²/s
18 µm300 cm²/s

Paste

  • Not enough soldering paste
  • Too much soldering paste
  • Soldering paste missing
  • Bridge / short circuit
  • Smeared paste
  • Dust / contamination
  • Incorrect paste form

Print

  • Area
  • Print shift
  • X / Y-offset
  • Layout analysis
  • Rotation
  • Incorrect form
  • Area analysis

Base size

Length70 – 460 mm
Width50 – 460 mm
Thickness0.8 – 4 mm
Weightup to 3 kg
Component space± 30 mm at the top, 60 at the bottom (excluding clearance)

System configuration

Transport height850 mm – 950 mm ± 50 mm
Transport widthmax. 460 mm
InterfaceSMEMA, Siemens
Transfer directionleft to right, right to left, left/right in both directions
Operating sideFront
Fixed railFront

Machine description

2 segments3 segments
Length x width x height800 x 800 x 1800 mm1200 x 800 x 1800 mm
Netto weightapprox. 300 kgapprox. 350 kg
ColorBasic LightBasic Light
Noise level< 75 dB< 75 dB

Installation requirements

Power supply230 V / 115 V, 50 / 60 Hz, ± 10 %
Electrical networkL1 + N + PE
Power input2.0 kW
Compressed air connection6 bar
Air consumption<12 Nl/min